Phu Cat
2250+ Posts
Had the misfortune to have a friend scratch a fender. He apologized immediately and offered to pay to repair it. The paint repair, except for the two stripes near the wheel opening is only $275. However, the 2 quarts of HD paint is ONLY $600.91.
The fun part came when trying to take the fender off. After getting the wheel off, the fender is held on with 6 torx bolts. Being inside the fender they are kind of awkward to get to, not to mention, very, very tight. Harley intended for these not to come loose accidentally. Even once you have them broken loose they are still VERY hard to turn until they are almost all the way out. As I said, these aren't going to come loose accidentally. I stripped two of the bolt heads out and had to grind them off as they are too hard to drill out. Your ratchet MUST stay exactly square over the bolt head or the bolt head will strip. And as you become fatigued, allowing the ratchet to get off square gets easy especially when you're working with an extension. If you have or can borrow an impact wrench that will fit under the fender (good luck there) that might make the job easier. I just wonder how the shop guys do it?
Not sure if this is a justified complaint, but it seems like the holes for the torx fitting in the bolt heads weren't as deep as they could have been. Never had trouble stripping them out before. But not being able to see what you're working with adds to the skill level necessary.
PC
The fun part came when trying to take the fender off. After getting the wheel off, the fender is held on with 6 torx bolts. Being inside the fender they are kind of awkward to get to, not to mention, very, very tight. Harley intended for these not to come loose accidentally. Even once you have them broken loose they are still VERY hard to turn until they are almost all the way out. As I said, these aren't going to come loose accidentally. I stripped two of the bolt heads out and had to grind them off as they are too hard to drill out. Your ratchet MUST stay exactly square over the bolt head or the bolt head will strip. And as you become fatigued, allowing the ratchet to get off square gets easy especially when you're working with an extension. If you have or can borrow an impact wrench that will fit under the fender (good luck there) that might make the job easier. I just wonder how the shop guys do it?
Not sure if this is a justified complaint, but it seems like the holes for the torx fitting in the bolt heads weren't as deep as they could have been. Never had trouble stripping them out before. But not being able to see what you're working with adds to the skill level necessary.
PC