How to fix the boogered driveshaft on my Yamaha 650 V-Star trike/

How to fix the boogered driveshaft on my Yamaha 650 V-Star trike/

Hello all, new around here. I've had trikes for many years though, VW powered. But they are gone.

Now have a Yamaha V-Star 650 with a GM rear end, likely from an S10.

Whoever made this trike up, or who repaired it at some time, did not do a good weld on the drivewhaft.

I have the hardened Yamaha shaft going in to a U-Joint yoke from GM.

The weld failed. It was poorly done.

Wondering who could do a great professional job of making me a new driveshaft.

I've showed what I have to a few welders etc. It seems welding a hardened shaft is not recommended. I've been told it will snap where the heat was put to it. Buggers up the heat treatment/hardening etc.

I wish I could show what I have to a skilled person who can make me a new shaft.

I cut the shaft off (like an idiot) so I wouldn't have to take the rear end off...It's caused me much grief.

What I really wanted was a slip joint like a car shaft has but nobody seems to be able to do anything like that.

Since these pics were taken I got the broken weld rewelded, but I am still left with the cut shaft..plus the helpful welder was kind enough to grind the shaft end to the point that it's no longer full dimension.

Shaft Removed (4) (Large).jpgShaft Removed (5) (Large).jpg

- - - Updated - - -

There's a motorcycle wrecker nearby with a like new shaft and coupler to start anew with.
 

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