Stallion repairs

[Ed Hobgood]

As requested this is to start a list of repairs wanting to be added to the Stallion repair manual.

1. Wiring diagram for an 2008 Stallion
2. Repairs on the Air Conditioning system (Will not blow cold air)
3. Break down of front end parts (How to take apart and what to look for when noise is coming from front bearing area)
4. Part numbers on all parts such as break pads, light bulbs


I hope this is only a start on this list.

 

[pmar6004]

As requested this is to start a list of repairs wanting to be added to the Stallion repair manuel.

1. Wiring diagram for an 2008 Stallion
2. Repairs on the Air Conditioning system (Will not blow cold air)
3. Break down of front end parts (How to take apart and what to look for when noise is coming from front bearing area)
4. Part numbers on all parts such as break pads, light bulbs


I hope this is only a start on this list.

To Ed's list, I'd like to add:

5. Wiring diagram for '09 Stallion (if different from an '08 Stallion)
6. Procedure for replacing the front/rear brake pads, what tools needed, etc.
7. Procedure for bleeding the brake fluid, what tools needed, how often, etc.
8. Location of lubrication points i.e. what parts should be lubed, etc.
9. Procedure for getting at and replacing the spark plugs, what parts have
to be removed, if any, torque spec's., etc.
10. Procedure for aiming (raising/lowering) the headlights

Daydreamer

 

[StallionTech]

Keep em coming guys, these are all the things I can take care of. I want to make this as easy for you as it can be. I can help you guys keep your own Stallion serviced.

 

[StallionTech]

I have looked over this forum many of times, and I plan on including alot of self-maintened items in the manual. Letting me know what you want will help me make sure the manual is well informed way of letting you guys do alot of the work yourself

 

[Dean H]

Kevin, it sounds like you are going to do a great job for us Stallion owners.

I would like to know the year/type of vehicle that many of the parts are used from. When one goes into a parts store to order, they want to know the year and model of vehicle etc. For instance I have been told on my ’09, the REAR END is a 7 1/2” Mustang … the REAR BRAKE PADS are used on the Ford Taurus X (’08 – ’10) or the Ford Freestyle (’05 – ’07) or the Ford Five Hundred (’07 – ’10) … the FRONT BRAKE PADS are used on the Toyota Truck FJ Cruiser 4.0L (’12) … the STEERING COLUMN is a Ford Ranger (2000 – 2002) … the TAIL LIGHTS are a Acura TL (2000).

 

[trikervet]

Removal and replacement of radiator
Removal of heater/ac blowers
Adjustment of ladder bars
Replacing a rear wheel bearing
Replacing bearings in bottom end of fork tube

 

[Gorilla]

Location of parts especially associated with the wiring harness. I was working on the cruise control did not have power to the corrector on the assembly coming from the 2 amp fuse. Had no idea what it looked like or where it was (Cutoff switch)

 

[Backdraft]

Diagram of where different parts are located would be a BIG help.

Radiator removal, you can get instructions from TBMS. I just had mine replaced due to a leak from the factory.
2010 Stallion.

 

[Gorilla]

How about body panel removal inner and outer both fiberglass and plastic bodies. Even how to remove a complete fiberglass body.

 

[Gorilla]

Also the how to change spark plugs is getting real close to be needed for me. My wifes Stallion has got 60k plus. Will need plugs soon.

 

[StallionTech]

OK, I have made a list of everything so far. I am in the process now of getting all my notes and everything into a rough draft. Keep all the information coming, and i will keep adding to-do's. Thanks again

 

[Backdraft]

How to remove the OEM oil Filter? What size it is and who makes it?
Where are the grounding points of the chassis?
What to check when the cruise will not turn on or engage? How to replace the cruise control switch?

 

[Dean H]

Overdrive button - What to check for when malfunctions / part number and how to repair

 

[admin7]

I keep hearing about a service manual where can I get one for my 2008 Stallion? When is it coming out and how much $$$

William

- - - Updated - - -

Charging the AC
Removing and replacing AC compressor
Removing and replacing the Steering-wheel
also part numbers for it all

 

[StallionTech]

Ok guys, The donor Stallion will be here in the next 2 or 3 weeks. Me and the owner of the donor Stallion are having to work around each others schedule when it comes to arranging a time, we are both extremely busy this time of year. I have made a list of everything that owners have put on this forum that they would like for repairs. I am basically going to give you a run down of how to remove, repair, service, and test almost everything on the bike.

Some things will be quick and easy, but some will be more in depth and complicated. I am not quite sure the price of the manual yet, because I have to take into consideration the costs for time, publishing, video costs and everything else associated with making something like this from scratch. I will be taking pre orders soon, so make sure to send me a private message and give me your information (name, address, phone number) so I can put you on a list.

I WILL be posting a price very soon, but I ask that owners also take into consideration that it will take time, and a lot of resources in order to complete this task. The manuals will be very useful and easy to understand, and should help any person wanting to service the bike themselves, OR contain most information that is needed to have a shop perform the work for you. Please make sure to keep posting things you would like included, as I will keep adding things to the list. Thanks again!!!

 

[admin7]

All Maintenance related issues for sure

William

 

[shawnapyfrom]

Ok guys, The donor Stallion will be here in the next 2 or 3 weeks. Me and the owner of the donor Stallion are having to work around each others schedule when it comes to arranging a time, we are both extremely busy this time of year. I have made a list of everything that owners have put on this forum that they would like for repairs. I am basically going to give you a run down of how to remove, repair, service, and test almost everything on the bike. Some things will be quick and easy, but some will be more in depth and complicated. I am not quite sure the price of the manual yet, because I have to take into consideration the costs for time, publishing, video costs and everything else associated with making something like this from scratch. I will be taking pre orders soon, so make sure to send me a private message and give me your information (name, address, phone number) so I can put you on a list. I WILL be posting a price very soon, but I ask that owners also take into consideration that it will take time, and alot of resources in order to complete this task. The manuals will be very useful and easy to understand, and should help any person wanting to service the bike themselves, OR contain most information that is needed to have a shop perform the work for you. Please make sure to keep posting things you would like included, as I will keep adding things to the list. Thanks again!!!

Was this manual ever completed/published? I am having an issue with my turn signals & brake lights not working.

I live in the Kansas City area and all the Stallion dealers have gone out of business.

The Ford dealership says that they can't really help me. Does anyone have any ideas?

 

[Gorilla]

Was this manual ever completed/published? I am having an issue with my turn signals & brake lights not working. I live in the Kansas City area and all the Stallion dealers have gone out of business. The Ford dealership says that they can't really help me. Does anyone have any ideas?

Under the hood on the right side of the steering wheel look for a module (what we used to call a flasher) (doesn't look like the old flasher either) It is somewhat tucked away near the top of the area between the engine and the shift mechanism. This is the turn signal module. Take it to NAPA and they should be able to replace it. Remember the base for the Stallion is the Ranger. I can't remember the part number. Anyway replace it then I put a heavy plastic bag around it to keep the direct water off of it.

I hope that is all what your problem is.

Ted

 

[Ed Hobgood]

I had been talking to StallionTech about using my Stallion but he did not get back with me so I'm saying the manual hasn't been started.

 

[Gorilla]

I have not seen a post on here from him either since last Fall.

 

[Doc7402]

OK, I have made a list of everything so far. I am in the process now of getting all my notes and everything into a rough draft. Keep all the information coming, and i will keep adding to-do's. Thanks again

OK , got a new one for you what is the year make on the rear view side mirrors I believe their from a BMW but year and model ? as I want to change the lense on the turns to a clear and add amber bulbs and possible change to a dual element bulb ...Thanks Doc

 

[Trikerchief]

Are they going to publish a maintenance manual?

As requested this is to start a list of repairs wanting to be added to the Stallion repair manuel.

1. Wiring diagram for an 2008 Stallion

2. Repairs on the Air Conditioning system (Will not blow cold air)

3. Break down of front end parts (How to take apart and what to look for when noise is coming from front bearing area)

4. Part numbers on all parts such as break pads, light bulbs

I hope this is only a start on this list.

 

[Doc7402]

Keep em coming guys, these are all the things I can take care of. I want to make this as easy for you as it can be. I can help you guys keep your own Stallion serviced.

Ok got another one for you replacing and removing rad and condenser unit...? also horn cover year and make of what it is off of , I want an extra to play with without cutting up the factory one if possible

 

[Gorilla]

Are they doing to publish a maintenance manual?

Not looking good on the manual. Over 6 months since we heard from him.

 

[Doc7402]

Not looking good on the manual. Over 6 months since we heard from him.

You and me three , would love to have one !

 

[DrSign]

Mike Tuccelli
DrASL@aol.com

i would be interested in this manual!

Ok guys, The donor Stallion will be here in the next 2 or 3 weeks. Me and the owner of the donor Stallion are having to work around each others schedule when it comes to arranging a time, we are both extremely busy this time of year. I have made a list of everything that owners have put on this forum that they would like for repairs. I am basically going to give you a run down of how to remove, repair, service, and test almost everything on the bike. Some things will be quick and easy, but some will be more in depth and complicated. I am not quite sure the price of the manual yet, because I have to take into consideration the costs for time, publishing, video costs and everything else associated with making something like this from scratch. I will be taking pre orders soon, so make sure to send me a private message and give me your information (name, address, phone number) so I can put you on a list. I WILL be posting a price very soon, but I ask that owners also take into consideration that it will take time, and alot of resources in order to complete this task. The manuals will be very useful and easy to understand, and should help any person wanting to service the bike themselves, OR contain most information that is needed to have a shop perform the work for you. Please make sure to keep posting things you would like included, as I will keep adding things to the list. Thanks again!!!

 

[trikerjack]

OK , got a new one for you what is the year make on the rear view side mirrors I believe their from a BMW but year and model ? as I want to change the lense on the turns to a clear and add amber bulbs and possible change to a dual element bulb ...Thanks Doc

Doc: I have a broken amber lens on my 2013 Stallion. I asked TMS and here is the response.

The amber lens is not a replaceable item through us as we can only get the

mirrors as a complete assembly. However, mirror parts are still available

via BMW motorcycle parts.. If I'm not mistaken, the mirror is from a

mid 90's BMW K1100.

I searched the web and haven't found it, if you find it please let me know and I will

do the same.

 

[Dean H]

Doc: I have a broken amber lens on my 2013 Stallion. I asked TMS and here is the response.

The amber lens is not a replaceable item through us as we can only get the

mirrors as a complete assembly. However, mirror parts are still available

via BMW motorcycle parts.. If I'm not mistaken, the mirror is from a

mid 90's BMW K1100.

I searched the web and haven't found it, if you find it please let me know and I will

do the same.

Jack, I had to replace one of my mirrors and received the complete assembly. TMS sent me the assembly. I saw this on ebay.

http://www.ebay.com/itm/1994-BMW-K11...dXTzoK&vxp=mtr

 

[trikerjack]

Jack, I had to replace one of my mirrors and received the complete assembly. TMS sent me the assembly. I saw this on ebay.

http://www.ebay.com/itm/1994-BMW-K11...dXTzoK&vxp=mtr

Dean: thanks for the reply, I asked TMS about it but only asked about the amber lens cover. No offer was forthcoming about the assembly or the amber cover, just the info on where they thought it came from.

 

[wolfe]

Overdrive button - What to check for when malfunctions / part number and how to repair

Where is a overdrive button?