HD Answer To Heat

[Jack Klarich]

J070642016-08-22

GENERAL

Kit Number

26800120, 26800121, 26800128



Models

For model fitment information, see the Retail Catalog or the Parts and Accessories www.harley-davidson.com



Installation Requirements

When other accessories are installed to the main harness, an optional Switched Circuit Adapter Harness (part number 69201706) should be used in conjunction with this kit.

WARNING

The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a)

NOTE

This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson Dealer.





Kit Contents

See Figure 6 and Table 1.





PREPARATION

1.	Remove seat. See service manual.
2.	Remove right side cover. See service manual.
3.	Remove right side mid-frame deflector, if equipped. See service manual.
4.	Remove top caddy. See service manual.
5.	Remove battery. See service manual.
6.	Remove charcoal canister, if equipped. See service manual.
7.	See Figure 1. Locate the fan connector (1) and unplug.
8.	NOTE When repositioned, the right spark plug wire boots (3) on the coil pack should be facing toward the left side of the vehicle. See Table 1. There are holes in the frame to support the use of Christmas tree cable straps (12) to help properly route a wire harness or secure spark plug wires. When routing the spark plug wires (2) make sure there is enough clearance between the frame and engine assembly. See Figure 1. Reposition right side spark plug wire boots. a. Remove cable straps from wires and frame. b. Rotate top spark plug boot (3) toward the left side of the vehicle. c. Rotate bottom spark plug boot (3) toward the left side of the vehicle. d. Reroute wires. Install cable straps (2) as needed.	[IM

1 Fan connector 2 Cable strap 3 Spark plug wire boot Figure 1. Fan Connector

INSTALLATION

1.	See Figure 6. If previously equipped, install new mid-frame deflector (13).
2.	Refer to Figure 2.. Position the fan assembly. From within the battery tray area, install the screws (1), lockwasher (2) and flatwashers (3). Tighten to: Torque: 16.3 N·m (12.0 ft-lbs)

1 Screw, lockwasher, and washer 2 Fan 3 Fan connector Figure 2. Position the Fan
3.	Air-Cooled engine only: Install rear oil line hose cover. a. See Figure 3. Reposition plug wire(s), if needed. b. Release upper oil line hose spring clamp (1) and remove upper oil line hose only from head. c. Remove oil line hose spring clamp (1) from hose. d. Insert cover over rear oil line hose (2). Position cover 25mm (1.0 in) from upper spring clamp on rear oil line hose. e. Install spring clamp onto oil line hose and install oil line hose onto head. f. With spring clamp loose, rotate hose for maximum clearance between the fan housing and the oil line hose cover (3).

1 Spring clamp 2 Oil line cover 3 Clearance Figure 3. Rear Oil Line Cover
4.	See Figure 4. Connect harness connectors.

1 Connector (c318A) 2 Connector (c318B) 3 Connector (c325A) 4 Harness (optional 69201706) 5 Connector (c325A) 6 Fan Harness (69201705) Figure 4. Fan Harness with Optional Y Harness
5.	See Figure 6. Install fan switch. a. Fairing Bikes: Install switch panel (6) and fan switch (5). See service manual. NOTE Install the switch panel (6) in the left side of fairing. The fan switch (5) should be installed in the far right slot of the switch panel. Add switch blanks (7) as needed. b. Non-Fairing Bikes: See Figure 5. Install nut (8), label (9), and switch (10) in right access hole. Plug in switch to harness which is located under the headlamp nacelle. See service manual.

Figure 5. Non-Fairing Switch Location
6.	Install charcoal canister, if equipped. See service manual.
7.	Install battery. See service manual.
8.	Install top caddy. See service manual.
9.	Install right side cover.
10.	Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual.
11.	Perform operations check on fan switch.

Operation

WARNING

When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)

NOTE

Running amperage should be 4 A.



The fan features switched On/Off/Auto operation. In the ON mode, the fan is active at low speeds, and turns off when the bike reaches 40mph. As speed drops, the fan turns back on at 35mph. In the AUTO setting, the fan operates based on a combination of speed parameters and specific engine and ambient temperatures.





SERVICE PARTS

Figure 6. Service Parts: Fan Kit

Table 1. Service Parts Table

Kit	Item	Description	QTY	Part Number
Kit 26800120	1	Screw, button head	2	4365
2	Lockwasher	2	7036
3	Washer, flat	2	6703
4	Fan assembly	1	26800096
5	Switch, fan, momentary	1	71400121
6	Dash panel base	1	69200173
7	Switch, dash, blank	2	71400031
11	Cable strap	3	10006
12	Cable strap	2	10287
13	Harness, thermal comfort fan with relay	1	69201705
15	Clip, spark plug	2	10120
16	Cover, oil line	1	62700220
Kit 26800121	1	Screw, button head	2	4365
2	Lockwasher	2	7036
3	Washer, flat	2	6703
4	Fan assembly	1	26800096
8	Nut, satin chrome	1	74408-08A
9	Label, fan switch	1	1400100
10	Switch, fan, momentary	1	71400122
11	Cable strap	3	10006
12	Cable strap	2	10287
13	Harness, thermal comfort fan with relay	1	69201705
15	Clip, spark plug	2	10120
16	Cover, oil line	1	62700220
Kit 26800128	1	Screw, button head	2	4365
2	Lockwasher	2	7036
3	Washer, flat	2	6703
4	Fan assembly	1	26800096
5	Switch, fan, momentary	1	71400121
11	Cable strap	3	10006
12	Cable strap	2	10287
13	Harness, thermal comfort fan with relay	1	69201705
14	Deflector, mid-frame	1	57200151
15	Clip, spark plug	2	10120
16	Cover, oil line	1	62700220

This is the answer to removing heat? I dunno if I like this1

 

[HDB0B]

???? Why not just post the document link to the HARLEY COOL FLOW FAN KIT?

https://serviceinfo.harley-davidson.com/sip/service/document/62618

Now I can see the install pictures. :laugh:

Bob orag:

 

[Jack Klarich]

???? Why not just post the document link to the HARLEY COOL FLOW FAN KIT?

https://serviceinfo.harley-davidson.com/sip/service/document/62618

Now I can see the install pictures. :laugh:

Bob orag:

Thanks, My bad :clapping:

 

[MDO]

I just had my local dealer install the fan on my 2017 FW about 2 weeks ago.

I can tell the difference. My son in CA. got me the fan from the dealer that sold me the trike.

My local dealer charged 1.5 hours labor & I was glad to pay it. I do all the routine maintenance including fluid changes, but I left this 1 to them. You have to have a dealer re-flash the system to update it. The mode the fan is in is displayed in the speedometer LCD display momentarily as you toggle through the 3 modes.