Handle Bar Replacement

Ray55

850+ Posts
Dec 6, 2012
932
726
Santee, CA
Name
Ray
Over the last week or so I installed the Khrome Werks 2+2 handlebars on my trike. I replaced the upper hose on the front brakes and the clutch hose. What a freaking mess for those banjo bolts. The front brake hose banjo bolt is a 10 mm 12 point, the banjo bolt on the splitter block on the lower tree is 12 mm with a 14 mm hex, the clutch side is a 10 mm bolt with a 12 mm hex. Got it all back together today, but still think I have a little air in the clutch hose. For all you Harley mechanics when you squeeze the clutch lever how much movement should you see in the clutch basket? I'm guessing that I have 30-40 thousands movement. Haven't measured it yet. In my garage, I'm getting a little creep with the clutch pulled in.
 
How do you like the new bars? Sorry I can't help with the question I have an old style Cable clutch.(09') old old one. Get us a few pictures of the install I really like the way they fit and look on the trike. Stay Safe, Stay Home and Stay Healthy. :bored: Fred/Jeanne
 
If you just removed the banjo from the master , use a suringe filled with brake fluid , and fill the banjo hole in the line. Bench bleed the master , then reconnect the banjo to the master. Make sure the master handle is squeezed , ty wrapped , when connecting the banjo.
 
Over the last week or so I installed the Khrome Werks 2+2 handlebars on my trike. I replaced the upper hose on the front brakes and the clutch hose. What a freaking mess for those banjo bolts. The front brake hose banjo bolt is a 10 mm 12 point, the banjo bolt on the splitter block on the lower tree is 12 mm with a 14 mm hex, the clutch side is a 10 mm bolt with a 12 mm hex. Got it all back together today, but still think I have a little air in the clutch hose. For all you Harley mechanics when you squeeze the clutch lever how much movement should you see in the clutch basket? I'm guessing that I have 30-40 thousands movement. Haven't measured it yet. In my garage, I'm getting a little creep with the clutch pulled in.

.086 is for full release of the hydraulic clutch;)
 

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