Stripped floorboard bolt

[Foodog2]

I was adding the DK floorboard extensions and the right front bolt head stripped. I thought no biggie, got out my handy dandy extractors…. And the bolt snapped off.

I thought ok I’ll drill the bolt and back it out with an extractor… the extractor snapped in the bolt.

Well after several hours with a dremel and carbide bit I removed the extractor. I drilled out the hole with a 5/8 bit and had to through bolt the mount with a 4” grade 8 bolt and nut until I can see about putting a helicoil in.
Looks like the old bolt was maybe cross threaded. Looked like only blue loctite.


What a day!

 

[Gorilla]

Been There done that. Get a grade 8 bolt that looks good and call it a day.

 

[Old Road Dog]

That does it. Now I've got the incentive to buy one of those induction heaters. The Mini Dokter looks good.

 

[ultrafxr]

That does it. Now I've got the incentive to buy one of those induction heaters. The Mini Dokter looks good.

Exactly. H-D uses some seriously strong thread lock on those bolts. Need heat before attempting removal.

 

[N8DC]

That does it. Now I've got the incentive to buy one of those induction heaters. The Mini Dokter looks good.

When its broken off flush like that the heater doesnt do much. Other than drilling you could set a nut up against it and weld it in the center . Sometimes that frees the bolt enuff with the heat to remove it.

 

[WindyOne]

I was adding the DK floorboard extensions and the right front bolt head stripped. I thought no biggie, got out my handy dandy extractors…. And the bolt snapped off.
View attachment 134275
I thought ok I’ll drill the bolt and back it out with an extractor… the extractor snapped in the bolt.
View attachment 134276
Well after several hours with a dremel and carbide bit I removed the extractor. I drilled out the hole with a 5/8 bit and had to through bolt the mount with a 4” grade 8 bolt and nut until I can see about putting a helicoil in. View attachment 134278
Looks like the old bolt was maybe cross threaded. Looked like only blue loctite.
View attachment 134280

What a day!

This is exactly why I bought different floorboard extensions. I had so much trouble with this exact bolt location I said never again. I don't know what HD is doing with this bolt but they really need to take a serious look at how they assemble the floorboards.
Glad you were able to work through this and get it corrected.

 

[Notgrownup]

That’s a tough repair and very aggravating. Glad you got a somewhat acceptable to you fix. If the bolt is in there and a Grade 8 I don’t know that I would screw with it anymore.