Saddlesore 1000

Oct 25, 2012
152
18
Savage, MD
Name
Bill
At 3 AM Friday morning, I set out on a personal quest of mine that I’ve had for some time. Due to time and/or weather, just haven’t had the opportunity. Friday was it! Great weather and my trike was all prepared. (Fresh oil, new rear brakes and new rear tires.) I set out to do 1000 miles in less than 24 hours. I had carefully set up a route, and knew the points (or every major highway change) that I had to get gas to prove (with the gas pump receipt) I was there at a certain time.

I left from home in Savage, MD, and headed to the south west corner of Virginia, before heading north and slightly northeast to Morgantown, WV, then on up to Hamburg, PA (through Frederick, MD and Harrisburg, PA) then back home. By the <st1:stockticker>GPS</st1:stockticker> log, the ride came out to 1090 miles in 21 hours 40 minutes. This “qualifies” me for the Iron Butt Organization’s ride called Saddlesore 1000. This ride was on my bucket list.

But the ride was not without incidents. First of all, half way through the ride, parts of my rear brakes fell off (disappeared!) which I discovered was due to an oversight by my friends and me improperly re-assembling the rear disk brakes. [There two keepers left off, that went through the pins which hold the brake pads inside the calipers.] I made the decision to continue without any rear brakes, but due to hills of WV and other incidents along the route, I eventually destroyed my front brakes also.

If that wasn’t enough excitement for the trip, about 10:30 at night, hemmed in by traffic on the left and no shoulder on the right, at 65 mph I hit more than half a semi tractor-trailer tire. My trike about flipped but came down with the left wheel badly skidding. I thought I had a blowout, but come to find out the tire (on the road) jammed a rear crash/safety bar against the left rear tire, and it would barely turn. I pulled into highway median/ crossover, and with a flashlight in my mouth, laying on the ground and cold hands, in about 30 minutes I was able to remove the offending chunk of steel tubing and continue on my way.

I successfully completed the route, though the last 100 or so miles I had to be very very cautious in stopping, downshifting as much as possible, before I applied the front brakes (or what was left of them.) It was a pretty ride (the weather could not have been more perfect) and interesting, even if I had not had the two unfortunate incidents. I don’t think I’m up to the next progression, which is the Bun Burner 1500 (miles) in 36 hours, though, I think . . . . . . .. Well anyway, in all, I had fun and for the most part enjoyed the trip.
 
Sorry for your misfortune Bill. I'm glad you made it back safe. You'll never forget that adventure will you?? :xszpv: Back when I did my SS1000 and BB1500 I was very glad not to have a single mishap.

Now you just have to file the papers and wait for Mike to get you certified. Took about a month to get mine.

CONGRATS !!!!!!!!!!!!
 
good job Blueribbon, glad you made the time & miles, but sorry to hear about the damage to your trike. I sure hope the damage is not super bad, any damage sucks, but hope yours isn't too bad. :wave4:
 
Congrats on completing the SaddleSore and sorry to hear about your incidents in attempting to complete it.
BayouDave, his friend, and I also completed the SaddleSore 1000 and BunBurner 1500 combo back on October 4th & 5th. It was a pretty good run but when we got into the night portion, it got pretty darn cold. We were glad to see that 1000+ mile mark for sure.
BayouDave's headlight went out and we had to kinda "sandwich" him in between us in order to complete it but we made it.
Hope you get your rear brakes all squared away.
 
OK, I wanted to up-date this thread. To all members that contributed to this thread, thanks!! :clapping: There were also PMs that had very good technical information. Special thanks to Solidbob, scribe5 and lgjhn who gave detailed instructions and help. A couple days ago, I put on front pads. One of the pads (out of 4 on a side) was more than 50% down to pure metal. (See below)

850_med.jpg

I put on <st1:stockticker>REAL</st1:stockticker> - FOR SURE ON NUMBER - Yellowstuff rear pads - EBC DP4105R. None of this nonsense, “they were black, but Roadsmith said they were yellowstuff” – I don’t know if that statement is correct or not, but the box I had from EBC says “Yellow Stuff” with the part number above. One Triketalk member (Solidbob) supplied the following link with detailed info on the Yellowstuff pads.

http://ebcbrakes.com/product/yellowstuff-high-friction-truck-sport-brake-pads/

My back left disk which the pads dropped off and the piston rode against the disk and scored it was not really that bad. I could of used it as it was but I had the brand new disk/hub from Roadsmith, so I put it on and scrapped the damaged one. Photo below.

906_med.jpg

There was no doubt that the caliper was shot!! Piston face really tore up. Put in a new caliper.

A good bunch of GWRRA guys helped me out on the brakes. George took off a full day's work to do 90% of the work on my trike. Hard dirty work. Also, I was inside another GWRRA member’s garage, up on his lift with his extensive collection of tools.

When the pads fell off, it was a real honest mistake. A few weeks ago when the pads put into the calipers (a previous brake job to repair a warped disk) the pad retaining pins were driven out and the small retaining clips could not be seen, probably because of the dust and some rust. The retaining clips are not on the ends of the pins, but inside, ie in between the inside of the caliper and the back of the pad. In the photo below (from Solidbob) the keeper can barely be seen on the left on both pins.

Caliper detail_red size.jpg

It doesn't make sense that the 1/16" hole is about 3/8" from the head, NOT through the protruding end. Anyway, that is how the mistake was made. (We thought the pad/caliper retaining pins were held in with friction, as they were a tight fit.) See photo below. Note, if you are doing your own brake job, carefully pull these pins and don't loose them. Instead of these pins, I used 1/16" stainless cotter pins, which should not have a corrosion issue.

retaining clip_crop.jpg

With the brakes completely done, yesterday I went out a couple hundred miles to brake in the brakes. The Yellowstuff pads take a very specific brake in, because they are soft. Here is the ECB link.

http://ebc.wpengine.com/articles/how-to-bed-in-your-new-brakes-for-streeturban-driving-2/

Basically, I did 6 or 7 high-speed slow downs from 60 <st1:stockticker>MPH</st1:stockticker> down to about 10 <st1:stockticker>MPH</st1:stockticker> with fairly firm pressure, then accelerate as quickly as possible, and do it again. After the slow downs, I let the rear brakes completely cool. They should be properly bedded, and should be able to brake normally. I will still take it easy for another few hundred miles.

The safety/"crash" bar that was driven into my tire is bolted to a heavy wall 1" square tube, that has a plate welded to it and it is fastened to the old center stand mounting location. George was able to use a 30" pipe wrench and some very hard jerks, and the tube is good as new. Crash bar ends are back in their proper place.

Have a couple long rides this weekend, so a good time to use both front and rear brakes.
 
Congrats, Blueribbon, what a ride! You just inspired a new entry on my own bucket list! ThumbUp

PEACE!! :Dorag:
 
Wife and myself are going for our saddle sore 1000 next weekend, plan to leave about 2 am Friday morning leaving Orange, Tx. with turn around point being Tuscaloosa, Ala. then back down I-20 through Shreveport, La. and then back to Orange, total miles should be just over 1,100, hoping for a smooth uneventful ride.
 

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