External breather leak

ctdair

150+ Posts
May 29, 2016
260
176
Oberlin, OH
Name
AL
External breather banjo bolt and sealing washer seems to be barely seeping, I see oil on it and residue bellow on the chrome. Banjo bolt is tight. I have always periodically checked. Going to take apart this weekend see if I can determine why it’s doing this. Any thoughts or opinions about sealing with gasket material ( I have gasket paper and a gasket making hole punch set) or maybe permatex. It’s a little big for brass sealing washers like on calipers. May see what auto stores have. D&K are you reading this and have anything to add.
 
I had a bit of seepage on the rear bolt, I used some
2GXY8_AS01
No more leaks;)
 

Don’t recall an o ring. Will check and replace if needed. Installed in 2016 and no issues till this year.
 
I had a bit of seepage on the rear bolt, I used some
2GXY8_AS01
No more leaks;)

That works on the threads to seal but if the sealing washers are compromised all the thread seal in the world won’t help. Banjo bolts rely on the sealing/crush washer. Fuzzy posted about o rings , although I don’t recall any I’ll check and see if my checking/tightening yearly as a check crushed or damaged them.
 
You might try to match the size of your crush gaskets with copper drain plug gaskets @ a Napa auto store. The softer metal may work better than ( I assume your crush gaskets are steel)
 
You might try to match the size of your crush gaskets with copper drain plug gaskets @ a Napa auto store. The softer metal may work better than ( I assume your crush gaskets are steel) There is also aluminum banjo bolt gaskets in different sizes, been using them on power steering hoses for years on imports.
 
Well I disassembled today. There are no O rings , I could tell I had used thread sealant on the original install. One of the sealing washers was damaged. Either from over tightening?

Possible some rotation at one time?

Sanded flat , inspection on all the components, some new thread seal. Assemble and see over time how it goes.
 
Well I disassembled today. There are no O rings , I could tell I had used thread sealant on the original install. One of the sealing washers was damaged. Either from over tightening?

Possible some rotation at one time?

Sanded flat , inspection on all the components, some new thread seal. Assemble and see over time how it goes.

Hopefully that will hold for you for another 3-4 years. If not, give a call or an email and ask us to send you a few nylon washers...they work well.

Kevin
 

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